In the Workshop

In the Workshop

A sampling of some of the work that we do here in-house at Advanced Foam ranging from movie props, architectural designs, and moldings. Here are some creations from the workshop.

Polycoating one of our custom made column bases.
Decorative Panel
Decorative Panel with custom pattern.
Decorative Panel Close-up
Decorative Panel with custom pattern close-up
Foam Sculpting
Foam Sculpting
Hand-crafted custom shape
The finished piece is pictured here after being finish sanded and being sprayed with Polycoat.

Any guesses as to what this is? Advanced Foam just shipped this nicely shaped piece for an upcoming TV series episode. The piece was made of 26 machine-cut “baloney slices,” all different, laminated together and then hand-shaped by our crew of craftsmen. The finished piece is pictured here after being finish sanded and after being sprayed with Polycoat.

Any guesses as to what this is? Advanced Foam just shipped this nicely shaped piece for an upcoming TV series episode. The piece was made of 26 machine-cut “baloney slices,” all different, laminated together and then hand-shaped by our crew of craftsmen. The finished piece is pictured here after being finish sanded and after being sprayed with Polycoat.
The finished piece is pictured here after being finish sanded and being sprayed with Polycoat.

Any guesses as to what this is? Advanced Foam just shipped this nicely shaped piece for an upcoming TV series episode. The piece was made of 26 machine-cut “baloney slices,” all different, laminated together and then hand-shaped by our crew of craftsmen. The finished piece is pictured here after being finish sanded and after being sprayed with Polycoat.Custom Studio shape

Custom polycoated onion domes
These Polycoated onion domes, 10 in all, were a prominent stage prop on NBC’s Superstars of Dance. The largest ones measure 66 inches in diameter and are 102 inches tall.
Custom foam game controller shape
This giant video game controller, with Polycoat finish, was a stage prop for a rap musician’s performance.
78th Academy Awards box office prop
For the 78th Academy Awards at the Kodak Theatre, Advanced Foam fabricated the tiered foam roof and other trim details for this box office prop, as well as the tiered bases (and matching capitals) of the six fluted columns.
The Oscars prop
For the Oscars Awards, Advanced Foam made the main Oscars Awards logo display in the show.
Dental Caps spraying process
Dental Caps spraying process
Polycoated foam props made for a Super Bowl party in Las Vegas.
Polycoated foam props made for a Super Bowl party in Las Vegas. The football pedestal was 13 feet tall, the helmet 3 feet in diameter.
Polycoated foam props made for a Super Bowl party in Las Vegas.
Polycoated foam props made for a Super Bowl party in Las Vegas. The football pedestal was 13 feet tall, the helmet 3 feet in diameter.
MGM TV's Red, White & Blondefeatures these 84-inch diameter fluted columns, seen here being assembled and in our Polycoat spray booth.
MGM TV’s Red, White & Blonde features these 84-inch diameter fluted columns, seen here being assembled and in our Polycoat spray booth.
MGM TV's Red, White & Blondefeatures these 84-inch diameter fluted columns, seen here being assembled and in our Polycoat spray booth.
MGM TV’s Red, White & Blonde features these 84-inch diameter fluted columns, seen here being assembled and in our Polycoat spray booth.
Column bases
Close-up of the capital detail on fluted ionic columns produced for the television series The O.C.
Advanced Foam fabricated and Polycoated this large railroad car detail for the film Polar Express.
Advanced Foam fabricated and Polycoated this large railroad car detail for the film Polar Express.
Close-up of the capital detailing on one of several entasis columns built for the highly successful TV show The West Wing.
Close-up of the capital detailing on one of several entasis columns built for the highly successful TV show The West Wing.
Advanced Foam made six of these intricate circular window sections for "Daredevil" from 20th Century Fox. The delicate structure measured 20-1/2 feet in diameter when assembled and was built to exacting tolerances.
Advanced Foam made six of these intricate circular window sections for “Daredevil” from 20th Century Fox. The delicate structure measured 20-1/2 feet in diameter when assembled and was built to exacting tolerances.
These 36-inch diameter columns for Paramount Studios were given a Polycoat finish. These are the lower sections; total height with the entasis-cut top sections was just under 22 feet.
These 36-inch diameter columns for Paramount Studios were given a Polycoat finish. These are the lower sections; total height with the entasis-cut top sections was just under 22 feet.
A column in the process of being coated in our Polycoat spray booth
A column in the process of being coated in our Polycoat spray booth
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Any guesses as to what this is? Advanced Foam just shipped this nicely shaped piece for an upcoming TV series episode. The piece was made of 26 machine-cut “baloney slices,” all different, laminated together and then hand-shaped by our crew of craftsmen. The finished piece is pictured here after being finish sanded and after being sprayed with Polycoat.
Any guesses as to what this is? Advanced Foam just shipped this nicely shaped piece for an upcoming TV series episode. The piece was made of 26 machine-cut “baloney slices,” all different, laminated together and then hand-shaped by our crew of craftsmen. The finished piece is pictured here after being finish sanded and after being sprayed with Polycoat.
Custom polycoated onion domes
Custom polycoated onion domes
This giant video game controller, with Polycoat finish, was a stage prop for a rap musician's performance.
This giant video game controller, with Polycoat finish, was a stage prop for a rap musician's performance.
For the 78th Academy Awards at the Kodak Theatre, Advanced Foam fabricated the tiered foam roof and other trim details for this box office prop, as well as the tiered bases (and matching capitals) of the six fluted columns.
For the 78th Academy Awards at the Kodak Theatre, Advanced Foam fabricated the tiered foam roof and other trim details for this box office prop, as well as the tiered bases (and matching capitals) of the six fluted columns.
Oscars
Oscars
Dental Caps spraying process
Dental Caps spraying process
Polycoated foam props made for a Super Bowl party in Las Vegas. The football pedestal was 13 feet tall, the helmet 3 feet in diameter.
Polycoated foam props made for a Super Bowl party in Las Vegas. The football pedestal was 13 feet tall, the helmet 3 feet in diameter.
Polycoated foam props made for a Super Bowl party in Las Vegas. The football pedestal was 13 feet tall, the helmet 3 feet in diameter.
Polycoated foam props made for a Super Bowl party in Las Vegas. The football pedestal was 13 feet tall, the helmet 3 feet in diameter.
MGM TV's Red, White & Blondefeatures these 84-inch diameter fluted columns, seen here being assembled and in our Polycoat spray booth.
MGM TV's Red, White & Blondefeatures these 84-inch diameter fluted columns, seen here being assembled and in our Polycoat spray booth.
MGM TV's Red, White & Blondefeatures these 84-inch diameter fluted columns, seen here being assembled and in our Polycoat spray booth.
MGM TV's Red, White & Blondefeatures these 84-inch diameter fluted columns, seen here being assembled and in our Polycoat spray booth.
Close-up of the capital detail on fluted ionic columns produced for the television series The O.C.
Close-up of the capital detail on fluted ionic columns produced for the television series The O.C.
Advanced Foam fabricated and Polycoated this large railroad car detail for the film Polar Express.
Advanced Foam fabricated and Polycoated this large railroad car detail for the film Polar Express.
Close-up of the capital detailing on one of several entasis columns built for the highly successful TV show The West Wing.
Close-up of the capital detailing on one of several entasis columns built for the highly successful TV show The West Wing.
Advanced Foam made six of these intricate circular window sections for
Advanced Foam made six of these intricate circular window sections for "Daredevil" from 20th Century Fox. The delicate structure measured 20-1/2 feet in diameter when assembled and was built to exacting tolerances.
These 36-inch diameter columns for Paramount Studios were given a Polycoat finish. These are the lower sections; total height with the entasis-cut top sections was just under 22 feet.
These 36-inch diameter columns for Paramount Studios were given a Polycoat finish. These are the lower sections; total height with the entasis-cut top sections was just under 22 feet.
A column in the process of being coated in our Polycoat spray booth
A column in the process of being coated in our Polycoat spray booth